The cardboard packaging production line can be configured precisely to meet customer requirements. We can configure the printing machine itself, where the machine will consist of printing segments and a feeder, or build a machine that is additionally equipped with a slotter and a rotator. Each segment can also be configured to meet customer requirements, where simpler and more cost-effective solutions can be applied, or invest in better technology. In the case of the feeder, we distinguish between several models, namely the simplest chain feeder, strip feeder, or roller feeder. Printers can be equipped with steel raster rollers and rubber rollers, or ceramic rollers instead of steel ones. The technology that ensures the most accurate ink application is the use of doctor blades on raster rollers. In this case, excess ink is collected from the roller, and a precise amount of ink is transferred to the polymer.


Another option we can choose is the way the cardboard sheet is guided through the machine. When this is done using vacuum transfer, we can be sure that the registration of individual colors will be at a high level, allowing for the printing of multi-colored images.


Another option is the inclusion of sheet cleaning sections immediately after cutting, as well as the stacking of the sheets by a machine called a stacker.


TECHNICAL PARAMETERS

Example table with technical parameters. Machines are also available in other formats.

Model120014001600
Machine width1200*2400/2600/2800/3000/3600/4200/50001400*2400/2600/2800/3000/3600/4200/50001600*2400/2600/2800/3000/3600/4200/5000
Mechanical speed180180180
Production speed150150150
Minimum sheet format350*650350*650420*650
Skip feeding size1400*2050/2250/2450/26501600*2050/2250/2450/26501800*2050/2250/2450/2650
Cardboard thickness.2-11 mm
Max printing area1200*2000/2200/2400/26001400*2000/2200/2400/26001600*2000/2200/2400/2600
Thickness of polymer assembly7.2 mm
Axial adjustment of the printing roller+- 5 mm

Realizations

Installation of a five-color printer with vacuum transfer, slotter, and rotary die-cutter


Installation of a 2-color printer, slotter, and rotary die-cutter in the 1600×4000 format


Installation of a slotter with two printers


Installation of a two-color printer and slotter in the format of 1600×3000


Installation of a four-color printer, slotter, and rotary die-cutter.


Another example of our implementation, from machine construction to installation, is a Slotter with rotary die-cutter and two colors.

Machine acceptance test videos at the manufacturer’s facility

Acceptance test of 5-color machine/slotter/rotator/stacker

Acceptance test of 4-color machine/slotter/rotator/cleaning/stacker

Acceptance test of 1630 slotter machine with two colors

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